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Modular, flexible, intuitive: Körber Business Area Tissue offers its customers a wide range of packaging solutions to meet every need, we well as an innovative product specifically for the North American market

Understanding the demands of the market, anticipating the requirements of its customers, and promptly responding to the changing needs of the tissue sector: this is what makes Körber Business Area Tissue a strategic partner that offers companies targeted solutions aimed at increasing and developing new business segments.

Research and innovation have always been central tenets of the company, which, thanks to its wide range of packaging solutions, offers modular, flexible and easy-to-install machines.  Körber Business Area Tissue supports customers in choosing the best technology to produce quality tissue products in a market that is in constant evolution.

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The efficient, safe, and sustainable packaging solutions created by Körber Business Area Tissue demonstrates the power of what can happen when the history of performance and the future of innovation come together. See the most recent packaging innovation by the company:

Casmatic Zephyrus A completely new and patented innovation in the tissue sector that uses delta robot technology to pick the tissue products in carton boxes, offering high flexibility in production thanks to the possibility of increasing capacity by adding specific modules. It can be integrated into an existing packaging line between the log saw and the packaging machine with the possibility of producing in three different modes: Full production, Mixed production, and Bypass. In the first it packs all the product made by the converting line, in the second it lets through all the product that is packaged by a traditional wrapper, and the third is a mix of both. The customer can thus produce additional and sustainable pack formats made out of cardboard and microwaved carton, with the possibility to expand its business, with minimum impact on the existing layout. The delta robots ensure maximum flexibility and precision in product handling, providing the ability to package different products at the same time. With this new solution the boxes can be made with recyclable cardboard and furthermore, once opened, the box can be closed again, keeping the product uncontaminated and easy to store. The use of this technology allows you to develop and increase the business related to e-commerce in a simple, fast, and personalized way.

Casmatic CMB 270 A high-speed bundling machine that has proven to be among the most reliable and performing on the market. Designed to produce up to 27 bundles per minute in a wide range of formats, it is equipped with intelligent systems to easily, quickly, and automatically change format. Furthermore, thanks to the TOSS longitudinal welding system, the solution allows a 60% reduction in air and energy consumption compared to existing models on the market. Casmatic CMB 270 is also available in the NA version. The Casmatic CMB 270 NA version has been modified to accept all US and Canadian bundle formats on one machine using an innovative triple infeed system: stacker, bypass and revolver upender. The stacker allows for production of bundles with cores horizontal, while the revolver upender allows the handling of products requiring bundles with cores vertical. This patented infeed replaces the stacker for the revolver upender in a matter of minutes thanks to a simple, fully automated changeover that operators activate from the HMI panel.

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Casmatic A6T XL A solution designed for certain geographic market areas, such as North America, which require taller packages up to 410 mm in height. The core of this innovation lies in the insertion of a series of four pneumatic cylinders that allow the entire towing unit to be lifted when there is a need to create formats higher than 305 mm.

The machine allows you to process different types of products according to individual needs: single rolls with a diameter of up to 240 mm, rolls with a diameter of up to 205 mm for two-ply formats, and finally, rolls with a diameter of up to 135 mm for three-ply formats. The customer can thus adapt the existing formats with large diameter rolls, enabling him to keep up with emerging market trends.

To improve the quality of the sealing, A6T XL has a system of split sealing belts, which decouples the output speed of the packs from the tow and that of the belts, lowering the temperature and reducing energy consumption during side sealing.

Carbon T wrapper machine designed to achieve maximum performance in terms of production yield. This machine reaches a speed of over 200 packs per minute, ensuring a very high level of quality of the finished product. Extremely versatile and easy to use thanks to the automatic format change, which also includes the automatic management of the trolleys through the patented Trolley One Touch system. Even less experienced operators can easily and safely manage the machine.

The quality of the primary packaging is automatically monitored by Casmatic Sam pack, a solution that is able to manage any defective packages through a series of HD cameras and light bars that scan each side of the package. Through a neural network instructed by a deep learning algorithm, the solution is able to detect most visible defects for any format, so any non-compliant packages can be managed as needed. Casmatic Sam Pack then manages all the production data in a database, so that all the desired quality control analyzes can be performed.

“The global pandemic has revolutionized the world, and has highlighted the need to address the ever-growing requirements that the tissue market has manifested and is still highlighting. Two trends have emerged from these evolutions between supply and demand in recent years: e-commerce and sustainability. Thanks to a wide range of packaging solutions, Körber Business Area Tissue is able to support customers in developing their business by offering the desired degree of customization in line with emerging market needs." Commented Nicolò Squarzoni, Körber Business Area Tissue’s Product Manager.

Körber Business Area Tissue

At Körber, our ultimate goal is to empower our customers’ ongoing success. We are the only truly integrated and global provider of advanced solutions for the tissue business. We offer the industry’s most comprehensive portfolio of tissue technology to support customers across the entire value chain — from roll to fold, from converting to packaging. Our advanced, automated, and easy-to-use integrated solutions are a fundamental asset to shape the success in tissue, take our customers operations to the next level, and strengthen their overall financial performance while optimizing their total cost of ownership.

About Körber

We are Körber – an international technology group with about 10,000 employees, more than 100 locations worldwide and a common goal: We turn entrepreneurial thinking into customer success and shape the technological change. In the Business Areas Digital, Pharma, Supply Chain, Tissue and Tobacco, we offer products, solutions and services that inspire. We act fast to customer needs, we execute ideas seamlessly, and with our innovations we create added value for our customers. In doing so, we are increasingly building on ecosystems that solve the challenges of today and tomorrow. Körber AG is the holding company of the Körber Group.

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With its longstanding experience in the tissue packaging sector and its ecosystem approach, Körber Business Area Tissue, at the Tissue World in Miami, will present new and innovative technological solutions for the North American market to support customers in their continued business growth.

The tissue industry is facing significant pressures in terms of commodity price volatility, competition in global markets and increased demand for product differentiation. This is a highly challenging scenario, especially considering that the environmental impact of the tissue industry must also be increasingly taken into account.

Pete Augustine, President of Körber Business Area Tissue North AmericaPete Augustine, President of Körber Business Area Tissue North AmericaTo address the changing needs of both market and customers, Körber is positioning itself as a strategic partner capable of providing comprehensive solutions such as the “Körber ecosystem.” The ecosystem includes all the know-how and expertise of the Group’s various Business Areas, from Supply Chain all the way to the most advanced artificial intelligence software. Thanks to this approach Körber is the only truly integrated and global supplier with an exclusive product portfolio on the market and a global presence.

Körber Business Area Tissue will be present at Tissue World in Miami from 16th to 18th March 2022 at stand D20 to present new packaging solutions with technologies that provide the perfect balance between sustainability, efficiency, and profitability.

The American market is characterized by its constant search for automation, efficiency, and new technologies that are capable of creating large format packs, especially as e-commerce is still booming.

Körber's R&D also plays a key role in designing solutions for the packaging of high-performance, automated, easy-to-use tissue products that also allow the development and growth of business related to e-commerce.

A speech by Pete Augustine, President of Körber Business Area Tissue North America, is planned for March 17th at 3.30 pm ET (USA). Among other things he will provide an overview of the latest technological solutions developed by the company in the field of packaging and how they can help tissue manufacturers and converters to develop their business.

These are some of the innovations that will be presented at the event:

  • Casmatic A6T XL, a new version of the best-selling wrapper Casmatic A6T, that meets requirements for large tissue packs up to 16”/ 410mm.
  • Casmatic Zephyrus, a new modular, flexible and easy to install model that introduces a new concept of sustainable packaging that is suitable for e-commerce sales
  • Casmatic CMB270 NA – a bundler designed specifically for the North America market, able to offer greater versatility and speed for the formats that are most in demand in the American market.
  • Sam Pack - The exclusive system for automatic monitoring and quality management of primary packaging which, thanks to the use of artificial intelligence, stands out for its precision, reliability and ease of use.

Körber Business Area Tissue

At Körber, our ultimate goal is to empower our customers’ ongoing success. We are the only truly integrated and global provider of advanced solutions for the tissue business. We offer the industry’s most comprehensive portfolio of tissue technology to support customers across the entire value chain — from roll to fold, from converting to packaging. Our advanced, automated, and easy-to-use integrated solutions are a fundamental asset to shape the success in tissue, take our customers operations to the next level, and strengthen their overall financial performance while optimizing their total cost of ownership.

About Körber

We are Körber – an international technology group with about 10,000 employees, more than 100 locations worldwide and a common goal: We turn entrepreneurial thinking into customer success and shape the technological change. In the Business Areas Digital, Pharma, Supply Chain, Tissue and Tobacco, we offer products, solutions and services that inspire. We act fast to customer needs, we execute ideas seamlessly, and with our innovations we create added value for our customers. In doing so, we are increasingly building on ecosystems that solve the challenges of today and tomorrow. Körber AG is the holding company of the Körber Group.

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