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The consortium of PulPac, Nordic Barrier Coating and OrganoClick has been granted financial support for continued development of 100% biobased, plastic- and PFAS-free barriers and materials for demanding food packaging applications. The development project is funded from the Swedish strategic innovation program BioInnovation financed by the Swedish innovation agency Vinnova

Following breakthroughs made last 2021, the consortium will continue the project that focuses on integration of commercially scalable environmentally friendly water and/or grease resistant barriers specialized in Dry Molded Fiber.

Viktor Börjesson, Chief Partnership Officer at PulPac comments, “We are very proud about the breakthroughs achieved within BioInnovation with our partners. The combined performance in OrganoClick’s chemistry and scalability coupled with NBC’s dynamic ability to form specialized materials makes this a very important project. Dry Molded Fiber is disrupting fiber forming, making it possible to manufacture paper packaging without wasting valuable water resources or energy and significantly reducing CO2, at unit economics that are very competitive. These solutions are plastic-free, biodegradable and recyclable – very important qualities to our customers.”

Challenging packaging applications for Dry Molded Fiber is the target of the R&D consortiumChallenging packaging applications for Dry Molded Fiber is the target of the R&D consortium

Dan Blomstrand, VP Biocomposites at OrganoClick AB, comments “We are very eager to continue building on the breakthroughs reached in step one of this BioInnovation program. The potential markets being enabled in packaging and single-use products with our 100% biobased and home compostable coating and binder products for Dry Molded Fiber by PulPac are enormous.”  

Urban Winberg, CEO at Nordic Barrier Coating AB, comments “The delicate art of designing materials and combining functions from OrganoClick’s chemistry adapted for Dry Molded Fiber has yielded very exciting opportunities as shown in last year’s breakthroughs. We can now invest in infrastructure and industrial capacity to commercially pilot the solutions discovered, and to cater to Dry Molded Fiber's global uptake.”

About PulPac
PulPac provides the packaging industry with a groundbreaking manufacturing technology for low-cost, high-performance fiber-based packaging and single-use products. By pioneering the technology of cellulose molding PulPac enables their customers to replace single-use plastics with a sustainable and cost competitive alternative globally. 

For additional information about PulPac, please visit www.pulpac.com or follow us on social media.

About Nordic Barrier Coating
Nordic Barrier Coating AB manufactures and offers innovative barrier and packaging solutions for maximum functionality. Specialised on extrusion on paper, plastic and non-woven. With many years of experience from the paper, extrusion and conversion industries, we possess cutting-edge expertise in the field. www.nbcab.se

About OrganoClick
OrganoClick AB (publ) is a public Swedish cleantech company listed on Nasdaq First North Growth Market. The company develops, produces and markets functional materials based on environmentally friendly fiber chemistry. Examples of products that are marketed by OrganoClick are the durable water repellent technology for textiles OrganoTex®, the biocomposite material OrganoComp®, surface treatment and maintenance products for villa and property owners under the brand BIOkleen®, biobased binder under the trade name OC-BioBinder™ and the flame and rotresistant timber OrganoWood® (through the joint-venture OrganoWood AB). OrganoClick was founded in 2006 as a commercial spin-off company based on research performed at Stockholm University and the Swedish University of Agricultural Sciences within environmentally friendly fiber chemistry. www.organoclick.com

About Dry Molded Fiber
Dry Molded Fiber, invented and patented by PulPac, is a manufacturing technology designed for the circular economy. It leverages globally available, affordable, and renewable cellulose fibers to produce high performance fiber-based packaging and single-use products with highly competitive unit economics. Dry Molded Fiber also saves significant amounts of valuable water resources and energy, resulting in up to 80% lower CO2 footprint compared to alternatives. The process is up to ten times as efficient as conventional fiber molding invented over 100 years ago.

Walki is investing over 10 MEUR in a state of the art, next generation production line in Valkeakoski, Finland, to answer to the increased demand for sustainable materials in the fast-growing consumer packaging segment and for flame-retardant materials.

The investment is Walki Valkeakoski plants most sizable investment ever and will amount to 10 MEUR+. Walki has received financing of 3 MEUR from Business Finland's circular economy funding.

walkismall webWalki has planned the production line inhouse for over two years and it's beinga built on premises.
"We have designed it ourself and have conducted extensive test runs to get it exactly right. It will be a completely unique production line and the most modern one in the world", explains Kari Salminen, Deputy CEO and Executive Vice President, Engineered Materials.

The new production line will make use of a novel coating technology that has not previously been used at Walki. This combined dispersion and impregnation technology is important for creating barriers for recyclable fibre-based packaging.
"There is a strong megatrend where brand owners are switching to recyclable packaging. Dispersion technology is a sustainable way to get a barrier for fibre-based packaging that does not compromise recyclability in fibre streams", says Salminen, adding that the new production line also caters to the increased demand for heat sealable packaging solutions.

The production line will also answer to the increased demand for flame-retardant materials. Regulation is increasingly being tightened in the construction industry, creating the need for materials that can replace aluminium but still offer flame-retardance in order to comply with fireclasses. The new production line will produce facings coated with a flame-retardant substance for Polyurethane insulation.

The production line will also be used for testing completely new innovations. It will be taken into use during the second quarter of 2023 and will also deliver capacity to Walki's plants outside Finland.

At Walki, we believe in a sustainable and circular tomorrow. Our mission is to accelerate the world’s transition into a zero waste future in packaging and promote the use of energy efficient materials across industries. Walki’s product solutions are designed to bring value to customers in many different markets; from sustainable materials for packaging applications to energy saving performance materials. Walki is a growing international group organized in three business areas: Consumer Packaging, Industrial Packaging and Engineered Materials, with operations in twelve different countries, both in Europe and Asia. In 2021, the Group’s annual turnover will approx. reach 500 million euros employing around 1400 people.

walki.com

Modular, flexible, intuitive: Körber Business Area Tissue offers its customers a wide range of packaging solutions to meet every need, we well as an innovative product specifically for the North American market

Understanding the demands of the market, anticipating the requirements of its customers, and promptly responding to the changing needs of the tissue sector: this is what makes Körber Business Area Tissue a strategic partner that offers companies targeted solutions aimed at increasing and developing new business segments.

Research and innovation have always been central tenets of the company, which, thanks to its wide range of packaging solutions, offers modular, flexible and easy-to-install machines.  Körber Business Area Tissue supports customers in choosing the best technology to produce quality tissue products in a market that is in constant evolution.

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The efficient, safe, and sustainable packaging solutions created by Körber Business Area Tissue demonstrates the power of what can happen when the history of performance and the future of innovation come together. See the most recent packaging innovation by the company:

Casmatic Zephyrus A completely new and patented innovation in the tissue sector that uses delta robot technology to pick the tissue products in carton boxes, offering high flexibility in production thanks to the possibility of increasing capacity by adding specific modules. It can be integrated into an existing packaging line between the log saw and the packaging machine with the possibility of producing in three different modes: Full production, Mixed production, and Bypass. In the first it packs all the product made by the converting line, in the second it lets through all the product that is packaged by a traditional wrapper, and the third is a mix of both. The customer can thus produce additional and sustainable pack formats made out of cardboard and microwaved carton, with the possibility to expand its business, with minimum impact on the existing layout. The delta robots ensure maximum flexibility and precision in product handling, providing the ability to package different products at the same time. With this new solution the boxes can be made with recyclable cardboard and furthermore, once opened, the box can be closed again, keeping the product uncontaminated and easy to store. The use of this technology allows you to develop and increase the business related to e-commerce in a simple, fast, and personalized way.

Casmatic CMB 270 A high-speed bundling machine that has proven to be among the most reliable and performing on the market. Designed to produce up to 27 bundles per minute in a wide range of formats, it is equipped with intelligent systems to easily, quickly, and automatically change format. Furthermore, thanks to the TOSS longitudinal welding system, the solution allows a 60% reduction in air and energy consumption compared to existing models on the market. Casmatic CMB 270 is also available in the NA version. The Casmatic CMB 270 NA version has been modified to accept all US and Canadian bundle formats on one machine using an innovative triple infeed system: stacker, bypass and revolver upender. The stacker allows for production of bundles with cores horizontal, while the revolver upender allows the handling of products requiring bundles with cores vertical. This patented infeed replaces the stacker for the revolver upender in a matter of minutes thanks to a simple, fully automated changeover that operators activate from the HMI panel.

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Casmatic A6T XL A solution designed for certain geographic market areas, such as North America, which require taller packages up to 410 mm in height. The core of this innovation lies in the insertion of a series of four pneumatic cylinders that allow the entire towing unit to be lifted when there is a need to create formats higher than 305 mm.

The machine allows you to process different types of products according to individual needs: single rolls with a diameter of up to 240 mm, rolls with a diameter of up to 205 mm for two-ply formats, and finally, rolls with a diameter of up to 135 mm for three-ply formats. The customer can thus adapt the existing formats with large diameter rolls, enabling him to keep up with emerging market trends.

To improve the quality of the sealing, A6T XL has a system of split sealing belts, which decouples the output speed of the packs from the tow and that of the belts, lowering the temperature and reducing energy consumption during side sealing.

Carbon T wrapper machine designed to achieve maximum performance in terms of production yield. This machine reaches a speed of over 200 packs per minute, ensuring a very high level of quality of the finished product. Extremely versatile and easy to use thanks to the automatic format change, which also includes the automatic management of the trolleys through the patented Trolley One Touch system. Even less experienced operators can easily and safely manage the machine.

The quality of the primary packaging is automatically monitored by Casmatic Sam pack, a solution that is able to manage any defective packages through a series of HD cameras and light bars that scan each side of the package. Through a neural network instructed by a deep learning algorithm, the solution is able to detect most visible defects for any format, so any non-compliant packages can be managed as needed. Casmatic Sam Pack then manages all the production data in a database, so that all the desired quality control analyzes can be performed.

“The global pandemic has revolutionized the world, and has highlighted the need to address the ever-growing requirements that the tissue market has manifested and is still highlighting. Two trends have emerged from these evolutions between supply and demand in recent years: e-commerce and sustainability. Thanks to a wide range of packaging solutions, Körber Business Area Tissue is able to support customers in developing their business by offering the desired degree of customization in line with emerging market needs." Commented Nicolò Squarzoni, Körber Business Area Tissue’s Product Manager.

Körber Business Area Tissue

At Körber, our ultimate goal is to empower our customers’ ongoing success. We are the only truly integrated and global provider of advanced solutions for the tissue business. We offer the industry’s most comprehensive portfolio of tissue technology to support customers across the entire value chain — from roll to fold, from converting to packaging. Our advanced, automated, and easy-to-use integrated solutions are a fundamental asset to shape the success in tissue, take our customers operations to the next level, and strengthen their overall financial performance while optimizing their total cost of ownership.

About Körber

We are Körber – an international technology group with about 10,000 employees, more than 100 locations worldwide and a common goal: We turn entrepreneurial thinking into customer success and shape the technological change. In the Business Areas Digital, Pharma, Supply Chain, Tissue and Tobacco, we offer products, solutions and services that inspire. We act fast to customer needs, we execute ideas seamlessly, and with our innovations we create added value for our customers. In doing so, we are increasingly building on ecosystems that solve the challenges of today and tomorrow. Körber AG is the holding company of the Körber Group.

Services increase efficiency, cut costs and complexity, and amplify business performance

SupplyOne, Inc., the largest independent supplier of custom corrugated and other value-added packaging products, equipment, and services in the U.S., highlights its Managed Services Program designed to help businesses enhance their competitiveness by taking cost of packaging ownership.

SupplyOne's Managed Services span every aspect of packaging ownership. They include specialty sourcing, back-office procurement-related activities, pre-shipping, packaging automation and service, inventory management, 3PL and logistics services, and more. 

2022 05 03 082245"Companies want to partner with suppliers that are focused on continuous improvement. They want access to complimentary or discounted services required to run their businesses even more effectively, "said David Whitney, SVP, Packaging at SupplyOne. "We've designed our services around the needs of our customers."

SupplyOne's Managed Services reduce costs and complexity associated with packaging ownership giving manufacturers and food processors more control over their packaging-related expenses.

There are 20 services available. Packaging Specialists work with customers to identify the custom suite of services to optimize their packaging and operations to yield new efficiencies and savings. Three such services are inventory management, just-in-time delivery, and price protection. 

  • The Inventory managementservice frees up space for growth while keeping inventory levels low and turns high. SupplyOne Packaging Specialists monitor inventory requirements and manage supplier quality and service to ensure customers have the right products for their applications when they need them. 
  • Just-in-time deliveryliberates working capital that would otherwise be consumed handling and storing materials until they are needed for packaging and shipping. SupplyOne Packaging Specialists work with customers to ensure packaging materials are delivered on time and in sync with anticipated demand and production schedules.
  • Price protection gives customers more predictability and control over their working capital through pre-determined price reviews, guaranteed minimum notification periods, and indexed pricing. 

Managed Services are ideal for companies seeking to mitigate labor challenges, increase speed to market, increase up-time and productivity and increase cash flow.

The packaging supply chain is a complex system. SupplyOne Managed Services simplify it for businesses across industry verticals, including manufacturing food and beverage, medical & pharmaceutical CPG electronics, automotive industries. This program tailormade for those looking to form a partnership focused on enhancing value across their packaging supply chain.

About SupplyOne

SupplyOne is the largest independent supplier of custom corrugated and other value-added packaging products, equipment, and packaging-related services in the U.S. The company provides mid-sized manufacturers, food processors, and medical and e-commerce companies industry leading packaging programs and complete packaging solutions to reduce its customers’ total cost of packaging ownership from a single point of contact. The result? Better packaging, and enhanced efficiencies, speed to market, and cash flow. Since its founding in 1998, SupplyOne has become the acquirer of choice for privately held specialty corrugated packaging manufacturers and value-added packaging distributors. For more information about SupplyOne’s packaging solutions, contact SupplyOne at 484-582-5005, email This email address is being protected from spambots. You need JavaScript enabled to view it. or visit https://www.supplyone.com/.

Zume, the sustainability solutions company creating economically viable substitutes for single-use plastics, have just announced it is furthering its partnership with Solenis, a leading global producer of specialty chemicals. Together, the companies are launching a comprehensive line of PFAS-free packaging to replace plastic and styrofoam with a sustainable alternative for food service applications.

  • The companies are introducing a comprehensive line of 100% PFAS-free molded fiber packaging, including hot cup lids, bowls, egg cartons, protein trays and more  
  • 40% of manufactured plastics is for packaging; most of it is discarded within minutes of opening and about 8M tons of plastic waste ends up in oceans from coastal nations
  • Zume and Solenis aim to help global food brands replace plastic and styrofoam packaging with a sustainable and cost-effective solution

Popular for their grease- and water-resistant properties, PFAS (per- and polyfluoroalkyl substances) are widely used chemicals commonly found in food packaging. While molded fiber packaging can be composted, PFAS do not degrade naturally and can leach from containers and move through soils, contaminating drinking water sources and significantly damaging the sustainability and circularity profile of molded fibers.

The joint partnership furthers efforts from Zume and Solenis to expand PFAS-free molded fiber solutions to replace entire categories of single-use plastic without harmful chemicals. Zume will provide its advanced molded fiber manufacturing capabilities and professional services, and Solenis will supply its unparalleled expertise in functional additives and surface coatings which increase the strength and functionality of Zume’s fiber recipes. 

“Development of an economically viable solution for brands to transition from plastic and foam packaging is the goal of the collaboration,” said Zume CEO and Chairman Alex Garden. “Our patented molded fiber manufacturing equipment system and technology enable us to offer sustainable packaging at the same price or less than plastic. This partnership with Solenis advances efforts to eliminate single-use plastic and enables brands to keep commitments to stop using PFAS.”

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“Our partnership with Zume showcases the deep expertise of both of our companies in packaging production and design,” said Solenis CEO John Panichella. “Bringing together our technical talents, we can create truly sustainable food packaging without sacrificing the quality and performance of packaging containing PFAS.”

The companies have outlined a technology roadmap of solutions they will collaborate on, including hot cup lids, bowls, plates, premium egg cartons, coffee cup lids, protein trays, and yogurt cups. Zume and Solenis aim to help global food brands replace their plastic and foam packaging with a sustainable and cost-effective alternative.

Today’s announcement builds on other breakthrough work from Zume and Solenis, which brought the packaging community together to accelerate the removal of PFAS with the world’s first open-source guide to PFAS-free packaging for global food manufacturers and CPG brands. 

To learn more about how Zume and Solenis are helping brands replace plastic and styrofoam packaging with a sustainable PFAS-free solution, visit: zume.com/zume-x-solenis.   

About Zume
Founded in 2015 and HQ in Camarillo, California, Zume is actively reducing the world’s plastic waste with economically viable substitutes for plastic packaging. As creators of the world’s most advanced molded-fiber manufacturing system, Zume is a global provider of sustainability solutions and offers a growing range of sustainable manufactured solutions and services across the food, beverage, healthcare, and CPG categories. For more information visit www.zume.com.

About Solenis
Solenis is a leading global producer of specialty chemicals, focused on delivering sustainable solutions for water-intensive industries, including the pulp, packaging paper and board, tissue and towel, oil and gas, petroleum refining, chemical processing, mining, biorefining, power, municipal, and pool and spa markets. The company’s product portfolio includes a broad array of water treatment chemistries, process aids and functional additives, as well as state-of-the-art monitoring and control systems. These technologies are used by customers to improve operational efficiencies, enhance product quality, protect plant assets, minimize environmental impact and maintain healthy water. Headquartered in Wilmington, Delaware, the company has 47 manufacturing facilities strategically located around the globe and employs a team of over 6,000 professionals in 120 countries across five continents. Solenis is a 2021 US Best Managed Company.

Redpack Packaging Machinery designs and manufactures flow wrapping and packaging machinery. Based in Norwich, its markets include industries such as fresh produce, snack foods & bakery, pharmaceuticals, household products, greeting cards, gifts and toys.

The company had been successfully growing its turnover year-on-year and wanted to continue its impressive growth trajectory by expanding its market with an integrated finance solution.

“We already had a large market share in the UK but in order to keep growing we wanted to have more autonomy with finance and to strengthen our footprint overseas”, says Rick Briston, Business Development Manager, Redpack.

“In many ways offering integrated finance to our customers helped with both.”

As an international and expert financier, Siemens Financial Services (SFS) was the ideal partner for Redpack to achieve its ambitions and attract more business.

“What struck me about SFS was their flexibility on creating bespoke deals.  The team is more than happy to use their sector knowledge to do something out of the ordinary. They also appreciate and recognise our understanding of the industry. All of this lets us pursue deals that a standard financier might not understand and so turn down.”

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One such customer was a Dutch company that wanted to enter the UK market for the first time. Despite having established a successful operation in the Netherlands, the company had to enter the UK as a new business, which posed a potential challenge to accessing traditional lines of investment. Working with Redpack, SFS was able to offer a financing arrangement that acknowledged the Dutch customer’s footprint in Europe and its potential for success in the UK.

“Finance is a vehicle for us to help customers make investments that get them excited about building value in their business. For many of them, sustainability and efficiency are top concerns and modern equipment and machinery is a key pathway to meeting energy and carbon reduction goals.”

“What’s more, the service we receive from SFS is second to none. We have one key contact who makes herself readily available to us and proactively approaches every deal with imagination.”

As a result, Redpack can now offer customers tailored and flexible finance arrangements at point of sale resulting in more deals closed.

“When I think about it, in the first year alone finance has moved the dial for us and we’ve closed 4% more sales than we would have done without it – and this is just year one.  And while we haven’t yet done any work with SFS on the continent – purely introductions – I can already see a lot of potential for the future. As we achieve greater volume overseas, we’ll have greater opportunities and this is where finance makes a difference.”

Kirsty Talmage-Rostron, Business Development Manager – UK South at Siemens Financial Services comments, “It is a pleasure working with Redpack and assisting their customers with acquiring the machinery they need to make their businesses grow. Redpack’s equipment is perfectly suited to bespoke finance options that enable the customer to invest without tying up capital, in fact with finance the equipment can pay for itself over the term of the agreement.”

Viipurilainen Kotileipomo is a nearly 100-year-old company that produces pastries and artisan breads from local ingredients using traditional methods. When the bakery was looking for a new solution for its cake packaging, its key criteria were to reduce the environmental footprint of the packaging, and to make assembly quick and easy.

Viipurilainen Kotileipomo and Metsä Board's packaging design team based at Metsä Board's Excellence Centre jointly developed a resource-efficient and 100% recyclable bakery packaging. The new eye-catching packaging reduces material requirements by 25%, and carbon dioxide emissions by 34% compared to the previous packaging. At the same time, the bakery was able to reduce its use of plastic by moving away from a PE-coated board. In addition to the environmental benefits, the design of the new bakery box makes it quicker and easier to assemble.

"Packaging sustainability is important to us and our customers, and it's great to be able to spread the word about reducing plastic and promoting recycling. The whole product development process was carried out in a structured way at the Excellence Centre and the new stylish packaging was quickly brought to market," says Teppo Ylä-Hemmilä, Bread Artist and Innovation Director, Viipurilainen Kotileipomo.

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"The new concept is an excellent example of innovative solutions made possible by joint brainstorming. In designing the packaging, we used a virtual model at our Excellence Centre to quickly and accurately visualise the material, structure and its sustainability," says Ilkka Harju, Packaging Services Director, EMEA and APAC, Metsä Board.

The bakery packaging is made of lightweight MetsäBoard Prime FBB EB, a dispersion coated barrier board, which can be recycled using paper or paperboard collection waste streams. The MetsäBoard Prime FBB EB board is thick and resistant to grease, which is key for food that naturally have a high fat content such as pastries and cakes.

Metsä Board
www.metsaboard.com

Metsä Board is a leading European producer of premium fresh fibre paperboards. We focus on lightweight and high-quality folding boxboards, food service boards and white kraftliners. The pure fresh fibres we use in our products are a renewable and recyclable resource, that can be traced back to sustainably managed northern forests We are a forerunner in sustainability, and we aim to have completely fossil free mills and raw materials by the end of 2030.

Together with our customers we develop innovative packaging solutions to create better consumer experiences with less environmental impact. In 2021 our sales totalled EUR 2.1 billion, and we have around 2,400 employees. Metsä Board, part of Metsä Group, is listed on the Nasdaq Helsinki.

Metsä Group
www.metsagroup.com

Metsä Group leads the way in the bioeconomy. We invest in growth, developing bioproducts and a fossil free future. The raw material for our products is renewable wood from sustainably managed northern forests. We focus on the growth sectors of the forest industry: wood supply and forest services, wood products, pulp, fresh fibre paperboards, and tissue and greaseproof papers.   

Metsä Group’s annual sales is approximately EUR 6 billion, and we have around 9,500 employees in 30 countries. Our international Group has its roots in the Finnish forest: our parent company is Metsäliitto Cooperative owned by nearly 100,000 forest owners.  

The boss of one of the UK’s large packaging specialists is urging Government to step in to help with spiralling energy and materials costs.

Billy Hutchinson, Managing Director of Lesters, believes his sector is often overlooked when it comes to support, yet finds itself faced with a potential 30% increase in paper prices in the next month.

A number of European mills have already shut their doors, and this is going to magnify the focus on those that are left, causing inflation in charges and the possibility of instability of supply.

2022 03 21 110408Billy Hutchinson, Managing Director of Lesters

It comes after the Burntwood company has boosted its sales by 120% and taken on another 15 staff to cope with the rise in demand.

“There’s a perfect storm about to hit and there’s no way our sector can avoid it,” explained Billy, who has worked in the packaging industry for more than 18 years.

“It’s a triple whammy of energy, fuel and material prices all rocketing at the same time and, just the prospect of this, is enough to make people think twice about spending and this is translating into a freeze in the economy.”

He continued: “We’re already looking at how we can mitigate some of the challenges in our control and have invested heavily in new technology (which uses less energy) and switching to more solar power. This isn’t going to be a quick fix, more a long-term strategy.

“The packaging sector is taken for granted. People just see boxes, but it’s how everything is transported and crucial to everyday life. We’re going to need support and Government has a role to play in providing subsidies or tax cuts around energy usage.”

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Lesters, which has become a certified CarbonNeutral® company, has become one of the major disruptors to the packaging sector.

More than £6m has been invested or in the process of being spent to ensure the firm can supply corrugated boxes, large format, heavy-duty cases and bespoke packaging to clients in the automotive, aerospace, bike manufacturing, mail order and third-party logistics space.

The business is also exploring a way of creating its own eco-system where it has full control over the whole of the packaging production process, from print ink and design, right through to distribution through Lesters Logistics in Nuneaton.

This was the first acquisition by the current management team, with plans in place to look at other complementary businesses that give it greater market share, access to new customers and wider geographic reach.

Billy concluded: “Our fuel bills have gone up from £3k to £5k per week, material prices could hit a 30% increase and our fixed term electricity contract is up at the end of the year. There will be companies in our market where those agreements finish earlier, and they will be contending with the new prices very soon - that’s going to cause major distortion.

“We’re not asking for something special, just to receive the same Government support which other sectors receive, such as aerospace and automotive. After all, without our boxes many industries would fail to operate.”

For further information, please visit www.lesterspackaging.co.uk

One challenge that metal manufacturers and finishers face is corrosion protection during shipping and storage. Many strategies exist, from coatings and liquid rust preventatives to VCI packaging. The latter has revolutionized the way metals are protected in an enclosed package, replacing greasy rust preventatives with dry corrosion protection. Yet manufacturers with sharp or pointed metal parts have the additional risk of puncture, which could ruin the integrity of the entire package. Cortec® addresses this problem with CorShield® VpCI®-146 Reinforced Paper for heavy-duty puncture prone packaging applications.

2022 03 16 092143Vapor phase Corrosion Inhibitor Protection – How It Works
All Cortec® VpCI® brand papers are coated in-house with Cortec’s proprietary VpCI® formula. Vapor phase Corrosion Inhibitors in the coating vaporize and form a protective corrosion inhibiting molecular barrier on metal surfaces wrapped inside the paper. When the component is unpacked, the invisible protective layer does not require cleaning and the part can be used immediately.

VCI Paper - Reinforced
While standard Cortec® CorShield® VpCI®-146 Paper is enough to satisfy the corrosion protection needs of many metals being stored in one place or shipped to another, some circumstances require a tougher grade of packaging. CorShield® VpCI®-146 Reinforced Paper provides two extra benefits for these heavy-duty applications:

(1) CorShield® VpCI®-146 Reinforced Paper offers excellent tear resistance. This is important when packaging oddly shaped metals or those with pointed or sharp edges where puncture could be a concern when handling non-reinforced papers.

(2) CorShield® VpCI®-146 Reinforced Paper also includes a moisture barrier. This not only adds to the durability of the paper but also protects against the ingress of water vapor for moisture sensitive items. This quality is helpful for protecting packages that undergo harsh, high humidity environments. It is also beneficial for packaging parts still covered with grease or process oils that that might leach through or break down standard paper.

How and Where to Use CorShield® VpCI®-146 Reinforced Paper
The traits mentioned above—corrosion protection, tear resistance, and moisture resistance—make CorShield® VpCI®-146 Reinforced Paper easily adaptable to a variety of packaging needs. The standard application method is to wrap a metal item in the paper, fold edges together, and tape the paper folds in place. In addition to single item packaging, CorShield® VpCI®-146 Reinforced Paper can be used for interleaving between layers of metal components, closing the end of shipping tubes, inserting into recessed areas of large packages, and lining crates and boxes where moisture might leach through. Possible items to protect include

Coils, wire reels, plate, bar, etc.
Raw and machined forgings and castings
Sheet metal work, stampings, springs, bearings, fasteners, tubing, pipes, nails, etc.
Finished goods: engines, machinery, tools, hardware, appliances, instruments, motors, etc.
Electrical and electronic components, controls, etc.

Whether you find yourself wrapping pipes and rods or metal coils, CorShield® VpCI®-146 Reinforced Paper is a great option for durable corrosion inhibiting moisture barrier packaging protection that resists tearing. Next time you have a puncture prone VCI packaging application, be sure to ask Cortec® about CorShield® VpCI®-146 Reinforced Paper: https://www.cortecpackaging.com/contact-us/

Under a new campaign name, “Recycling in the Bag”, Fibre Circle, the producer responsibility organisation for the paper sector, teamed up with food service and packaging producer Detpak and Remade Recycling (part of the Mpact Group) to show 200 recycling collectors that paper grocery bags and brown take-away food bags can be collected from households and sold with their wastepaper collections.

The circular waste economy is a thriving network of collectors, buyers and processors, using recyclables such as wastepaper to make new products. Every year, more than 1.1 million tonnes of paper and paper packaging are recovered in South Africa and recycled into new products that we use every day. These products can then be recycled again, in many cases up to 25 times.

Each collector then received a pie and soft drink, along with a paper goodie bag, naturally in the same material that makes grocery bags, containing a reflective T-shirt, sun hat, safety gloves, fresh fruit and a box of Smarties, also in a recyclable paper box. Each collector then received a pie and soft drink, along with a paper goodie bag, naturally in the same material that makes grocery bags, containing a reflective T-shirt, sun hat, safety gloves, fresh fruit and a box of Smarties, also in a recyclable paper box. Paper recycling is largely based on different grades of paper. In industry speak cardboard boxes are termed K4 while used white office paper is termed as HL1 (heavy letter 1). Cereal boxes, egg cartons and other similar paper items are deemed common mixed waste (CMW).

Thankfully, citizens only need to know whether something is recyclable or not. Once packaging or a recyclable product leaves our home with a waste collector or recycling company, they tend not to think about where it goes.

For a waste collector who sells our recyclables to a buy-back centre or recycling branch, the type of paper – and the value they get for it – is significant.

It is important for the respective grades to be separated and baled together as they form the ingredients for the paper products they will be recycled into.

Samantha Choles, Fibre Circle communications manager, explains, “Old cardboard boxes and paper bags will be repulped into other paper types – these will become new cardboard boxes and paper bags, and so the cycle continues.”

Used white paper is recycled into tissue products such as toilet paper while several paper grades are recycled into common household packaging such as matchboxes, tooth paste boxes and cereal boxes.

“With paper bags now synonymous with suburban and city-based grocery deliveries after Covid kept many of us away from supermarkets, Detpak and its customers felt that it was important to close the loop with the production and recycling of paper bags,” explains Carla Breytenbach, marketing manager for Detpak.

At Remade Recycling’s Midrand branch, small groups of collectors were invited to a discussion and demonstration by Anele Sololo, manager for education and SMME development at Fibre Circle.

Each collector then received a pie and soft drink, along with a paper goodie bag, naturally in the same material that makes grocery bags, containing a reflective T-shirt, sun hat, safety gloves, fresh fruit and a box of Smarties, also in a recyclable paper box.

“Safety and visibility is a key aspect in the lives of collectors who navigate the busy streets of our suburbs daily making an honest living,” notes Donna-Mari Noble, communications manager for the Mpact Group’s Recycling business, which includes Remade Recycling.

With Global Recycling Day coming up on Friday 18 March, what better way to contribute to the circular economy than by adding your paper bags to your recycling?” If you are not recycling yet, start simple by putting out recyclables such as cardboard boxes, pizza boxes, grocery bags and other similar packaging on your pavement for recycling collectors.

For more information on what is recyclable, visit https://fibrecircle.co.za/promotional-material/

ABOUT FIBRE CIRCLE

As a government recognised producer responsibility organisation, Fibre Circle manages extended producer responsibility programmes to keep paper and paper packaging – a renewable and recyclable product - out of South Africa’s landfills. It currently has 180 registered producers including paper manufacturers, importers, brand owners and retailers. 

https://fibrecircle.co.za/members/

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