Displaying items by tag: PulPac

As the demand for sustainable packaging solutions increases worldwide, Swedish innovative packaging company, PulPac, ramps up its US expansion with tooling partner Tek Pak. Earlier this year, the Swedes announced they are setting up their own demonstration site, and they've already partnered with industry leaders in the market.

After its success at the Interpack fair in Düsseldorf last month, Swedish innovative packaging company, PulPac, keeps momentum and ramps up its ongoing US expansion. Tek Pak, based in ST. Charles, Illinois, creates precision thermoforming and prides itself on being one of the fastest tooling suppliers in the North American market. Since 1992, they've provided the medical, electronics, and consumer markets with quick-turn rapid prototyping and short to long-run production thermoforming. Solutions that give their customers competitive advantages in their respective markets. 

"We take our commitment to producing environmental and sustainability packaging seriously at Tek Pak. Having the opportunity to work closely with PulPac to provide tools for dry fiber manufacturing will give our customers a new, exciting, and innovative packaging option," says Tony Beyer, Owner of Tek Pak, Inc. 

PulPac and their patented Dry Molded Fiber technology and machine platform are groundbreaking. The manufacturing process turns renewable pulp into high-performance packaging. The technology uses much less water and energy than traditional wet-forming and has the same output and cost-efficiency as plastic processing. 

2023 06 12 095445

"We are really impressed by Tek Pak. Their dedication to speed, quality, and technology is what we're looking for in a partner, as the demand for sustainable packaging solutions increases worldwide," says PulPac Chief Partnership Officer Viktor Börjesson. When PulPac showcased Dry Molded Fiber at the Interpack fair in Düsseldorf in May, the interest in the novel technology was massive. Viktor Börjesson again: "People are stunned when we present data that shows Dry Molded Fiber manufacturing is on par with plastic in cost-efficiency and output speed." 

"Tek Pak was built for quality and speed; known for meeting and exceeding client expectations," comments Tony Beyer. "We are dedicated to providing the finest thermoforming tools with expedited turnaround times, ISO certified, and committed to the highest industrial manufacturing and safety standards."

"In the industrialized world, time is money," says Viktor, and concludes, "And the clock still ticks. So making the technology accessible, being agile, and developing prototypes are key factors if we want to keep up with market needs. Tek Pak's track record speaks for itself, and we know what they are capable of."

Following on PulPac’s community approach to enable a wide and ever-growing network globally within the Dry Molded Fiber breakthrough technology, this partnership is non-exclusive.

About Tek Pak, Inc.

Tek Pak, Inc. is a global manufacturing company specializing in thermoforming tooling and providing light gauge thermoform, molded fiber, and packaging solutions for electronic, food, healthcare, and industrial industries from design concept through prototype and production. Headquartered in St. Charles, Illinois, Tek Pak remains a closely held private corporation with five facilities in the western suburbs of Chicago. The company provides the most comprehensive, high-quality, and fastest light gauge thermoforming development in the world. For more information, please visit tekpak.com or call (630) 406 0560. 

About PulPac

PulPac is a Swedish Reasearch & Development company specializing in a cutting-edge technology for fiber-based, sustainable packaging. They develop the Dry Molded Fiber technology, and together with specialized partners within a global network, they provide the packaging industry with a cost and energy efficient packaging alternative to replace unnecessary single-use plastic. Learn more at pulpac.com.

About Dry Molded Fiber

PulPac's patented technology turns generic pulp into almost any three-dimensional shape. With added barrier chemistry, Dry Molded Fiber offers a simple yet brilliant solution to manufacture sustainable packaging solutions, that are biodegradable, highly recyclable ones. And process is as fast as plastic processing, only more energy and cost-efficient. Plus, it uses almost no water, which enables a cost-competitive product with a significantly lower climate impact.

Published in Equipment
Tagged under

PulPac demonstrates efficiency, expands product and barrier portfolio – enabling the network to offer a limited series of production lines with fast-tracked delivery, with production warranties.

Breaking efficiency records on demonstrator line and expanding product portfolio. Swedish innovative packaging company, PulPac, and its partner network are ready to offer production warranties, including a limited batch of ready-to-order production lines with fast-tracked delivery in six months.

PulPac reports multiple breakthroughs from within its partner network and across its Dry Molded Fiber technology platform. In a recent multi-shift production run for one of its licensees, PulPac reached an 85% equipment efficiency with its first-generation pilot Modula line at its technology center in Sweden.

"We know the Modula well and know of its capabilities, but numbers like these prove that the Dry Molded Fiber manufacturing process is reliable and scalable," says Kristian Ward, Operations Manager at PulPac. "The team here at the tech center, TechTribe, and everyone else involved has worked hard to achieve extraordinary results like these. I'm certain we'll improve the efficiency even more as the Modula platform already has ordered second-generation production lines that are entering production worldwide with our licensees."

Together with recommended EU turnkey partner, TechTribe, PulPac has secured fast-track delivery for a limited batch of validated production lines. These production lines are ready for order in May and can be shipped within six months, enabling customers to expand their sustainable packaging journey quickly and with warranties.

2023 05 10 105203

PulPac's patented Dry Molded Fiber technology is a groundbreaking manufacturing process for turning renewable pulp into high-performance packaging materials with a lower climate impact than wet-molding and plastic processing. The products are fully biodegradable, recyclable, and compostable, which is what packaging producers need to tackle the sustainability challenges they face.

At the same time, the team responsible for PulPac's Highway program confirms an expanded portfolio of validated, ready-to-produce, Dry Molded Fiber products. The Highway program now includes complete cutlery sets with multiple barrier solutions for hot and cold foods and complementing trays with new tableware designs, including a ≥45 mm deep salad bowl. The added groundbreaking coffee-lid solution with another barrier complements the portfolio with a cost-effective and scalable alternative to traditional single-use plastic lids, reducing the environmental impact of the beverages industry, with more than a hundred billion lids being consumed each year. These achievements collectively allow PulPac and its partner network to now offer production warranties within the highway program.

Sanna Fager elaborates: "Offering our customers a wider range of sustainable packaging solutions is a fantastic accomplishment. But to us, the expanded product portfolio with more barrier solutions shows PulPac's commitment to innovation and efficiency and the continued development of the technology and production line." And in conclusion, states, "We are confident that the products' performance, scalability, and environmental benefits will be game changers for our licensees and the packaging industry. Because this is what consumers want and what the planet needs.

Between May 4th–10th, PulPac showcases its technology at Interpack 2023 in Düsseldorf and invites customers to visit the home of Dry Molded Fiber at Stand 11D12 to learn more about packaging solutions available for licensing. Proven production lines with warranties are available from partners to fuel licensees' sustainability journey.

About PulPac
PulPac provides the packaging industry with groundbreaking manufacturing technology for making economical, high-performance fiber-based packaging and single-use products. By pioneering the technology of cellulose molding, PulPac enables its customers to replace single-use plastics with sustainable and cost-competitive natural fiber alternatives globally. For additional information about PulPac, please visit www.pulpac.com or follow us on social media.

Dry Molded Fiber
The Dry Molded Fiber process, invented and internationally patented by PulPac, is a manufacturing technology designed for the emerging circular economy.  By leveraging globally available, affordable, and renewable commodity cellulose fiber, Dry Molded Fiber technology allows for producing high-performance fiber-based packaging with highly competitive unit economics. Dry Molded Fiber also saves significant amounts of valuable water resources and energy, resulting in up to 80% lower CO2 footprint than alternatives.  Dry Molded Fiber processing is up to ten times as efficient as conventional fiber molding processing, first used over 100 years ago.

Published in Bio packaging
Tagged under

Following its expansion into Asia, PulPac announces HZ Green Pulp as its first licensee in Malaysia

HZ Green Pulp aims for a speedy market launch to supply the growing sustainable packaging market with Dry Molded Fiber products. Starting with convenience products such as lids for hot and cold drinks, food trays, and cutlery.

With a commitment to environmental sustainability, circularity, and social responsibility, HZ Green Pulp is one of the APAC market's largest molded paper pulp groups. Among their customers are some of the top five global FMCG brands.

"Our mission is to provide quality combined with sustainable and cost-efficient solutions. As a leading packaging producer, we can be a force in minimizing waste and using resources responsibly. Implementing Dry Molded Fiber will drive sustainability within our operations and customer network", said Dato Dr. Donald Yap, CEO of HZ Green Pulp.

Dry Molded Fiber is a resource-efficient, fiber-forming technology that can replace single-use plastics. It is faster than traditional fiber molding and matches plastic processing on cost, output, and speed, but with a significantly lower environmental impact. PulPac bases its business model on partnerships and licensing. Turn-key machine solutions are provided by PulPac’s network of partners, enabling fast technology scaling.

HZ Green Pulp is one of the APAC market's largest molded paper pulp groups. HZ Green Pulp is one of the APAC market's largest molded paper pulp groups.

Sanna Fager, PulPac's Chief Commercial Officer, commented, "The roll-out of our technology is accelerating, and Dry Molded Fiber is now being implemented at producers worldwide. We are thrilled that a knowledgeable and forward-thinking company like HZ Green Pulp has joined our producer network. We look forward to working with the team to meet the market's and planet's needs for responsibly produced packaging."

About HZ Green Pulp
We are the leader in the molded pulp industry based in Malaysia, exporting to the world. Our facilities and products are certified and in compliance with GFSI (Global Food Safety Initiative), USFDA and EU regulations. We prioritize quality, sustainability and productivity, which granted us prestigious industrial awards.  Our aim is to reduce carbon footprint and breakthrough in diverse industry with our sustainable serviceware packaging solution. Through implementing DMF technology, we can further achieve our goals with greater impact toward the environment, social & governance (ESG). For further information, please visit www.hzcorporation.com and follow us on social media.

About PulPac
PulPac provides the packaging industry with groundbreaking manufacturing technology for making economical, high-performance fiber-based packaging and single-use products. By pioneering the technology of cellulose molding, PulPac enables its customers to replace single-use plastics with sustainable and cost-competitive natural fiber alternatives globally. For additional information about PulPac, please visit www.pulpac.com or follow us on social media.

Dry Molded Fiber
The Dry Molded Fiber process, invented and internationally patented by PulPac, is a manufacturing technology designed for the emerging circular economy.  By leveraging globally available, affordable, and renewable commodity cellulose fiber, Dry Molded Fiber technology allows for producing high-performance fiber-based packaging with highly competitive unit economics. Dry Molded Fiber also saves significant amounts of valuable water resources and energy, resulting in up to 80% lower CO2 footprint than alternatives.  Dry Molded Fiber processing is up to ten times as efficient as conventional fiber molding processing, first used over 100 years ago.

Published in Bio packaging
Tagged under

The shift away from single-use plastics continues as USA-based manufacturing venture SustainaPac LLC joins PulPac’s growing licensee network. Employing the Dry Molded Fiber technology, SustainaPac intends to establish itself as a source of highly economical natural fiber, single-use food service packaging products for the growing North American QSR sustainability market. 

As the packaging industry works to balance environmental concerns with business performance, product sustainability is key. The Dry Molded Fiber technology, invented, owned and licensed by PulPac, enables the replacement of multiple single-use plastic products with sustainable fiber-based alternatives at commercial scale – setting a new standard for sustainable packaging. The highly economical dry fiber forming technology allows for fiber products produced in North America to be reasonably competitive on a cost basis with like plastic products.

SustainaPac intends to build a series of Dry Molded Fiber production facilities across the USA making fiber drink cup lids, hinged containers, bowls, trays, and related products beginning with a dedicated high volume fiber hot and cold drink cup lid plant in Jacksonville, Florida.   

Cup lids, trays, and cutlery made using the Dry Molded Fiber technology.Cup lids, trays, and cutlery made using the Dry Molded Fiber technology.

Les Schaevitz, SustainaPac CEO commented, “North American QSR’s are clamoring for economical, domestically produced, compostable fiber products to replace their single-use plastic packaging where appropriate, and SustainaPac with PulPac fiber forming technology will be out front meeting that demand.”

Sanna Fager, PulPac Chief Commercial Officer commented, “Time is increasingly becoming the most important factor in dealing with environmental challenges. Now is the time for action. Together with converters like SustainaPac stepping up to the plate, we can accelerate the shift towards sustainable fiber-based packaging and away from single-use plastics. Next generations deserve new generations of packaging where sustainability is just a given.”

About SustainaPac
SustainaPac LLC is a USA based manufacturing venture dedicated to satisfying the growing demand by the  North America QSR and food service industry for economical, domestically produced, high quality, natural fiber-based food service packaging products. Using the next-generation Dry Molded Fiber forming technology by PulPac AB of Sweden instead of conventional wet pulp molding, SustainaPac will compete effectively on a cost and performance basis (without PFAS) with domestic plastic and with Asian produced fiber products. SustainaPac’s high output US fiber forming plants will serve both as custom contract manufacturing sites for the food service packaging industry and to produce SustainaPac proprietary fiber-based food service packaging products.  For additional information, email This email address is being protected from spambots. You need JavaScript enabled to view it..

About PulPac
PulPac provides the packaging industry with a groundbreaking manufacturing technology for the making of economical, high-performance fiber-based packaging and single-use products. By pioneering the technology of cellulose molding PulPac enables their customers to replace single-use plastics with sustainable and cost competitive natural fiber alternatives globally. For additional information about PulPac, please visit www.pulpac.com or follow us on social media

Dry Molded Fiber
The Dry Molded Fiber process, invented and internationally patented by PulPac, is a manufacturing technology designed for the emerging circular economy.  By leveraging globally available, affordable, and renewable commodity cellulose fiber, Dry Molded Fiber technology allows for the production of high performance fiber-based packaging with highly competitive unit economics. Dry Molded Fiber also saves significant amounts of valuable water resources and energy, resulting in up to 80% lower CO2 footprint compared to alternatives.  Dry Molded Fiber processing is up to ten times as efficient as conventional fiber molding processing first used over 100 years ago.

Published in Bio packaging
Tagged under

PA Consulting and PulPac are calling upon pharma, consumer health and FMCG industries to join the Blister Pack Collective to bring the world’s first Dry Molded Fiber tablet pack to market - minimising the use of plastics for over-the-counter and prescription drugs and vitamins.

With 100,000 tonnes of plastic produced globally for medicine packaging every year, PulPac, the Swedish R&D and IP company behind Dry Molded Fiber, and PA Consulting (PA), the consultancy that’s bringing ingenuity to life, have launched a Blister Pack Collective to use PulPac’s technology to provide a recyclable and sustainable fiber alternative with minimal use of plastic to traditional non-recyclable PVC (Polyvinyl Chloride) blister packs.

Dry Molded Fiber uses renewable pulp and cellulose resources to produce low-cost, high-performance fibre-based packaging. The proprietary manufacturing process uses less CO2 and almost no water to create highly versatile tablet arrays that match the design and tablet count of commodity PVC, providing a like-for-like, scalable solution for pharma and consumer healthcare companies to use.

Philip Fawcus, Dry Molded Fiber Technical Lead and Sustainable Materials Expert at PA Consulting, commented: “PulPac’s Dry Molded Fiber technology combined with the ingenious PA team has allowed the shapes, functions and features of current plastic blister packs to be translated into cellulose – a huge step for the industry as they seek sustainable packaging options.”

PulPac's revolutionary fiberforming technology, Dry Molded Fiber, presents a competitive packaging alternative for brands seeking to do the shift away from single-use plastics. PulPac's revolutionary fiberforming technology, Dry Molded Fiber, presents a competitive packaging alternative for brands seeking to do the shift away from single-use plastics.

With an initial proof of concept to demonstrate viability, industry collaboration is now required to accelerate development.

Sanna Fager, Chief Commercial Officer at PulPac, commented: “The innovative tablet blister packs designed by the PA team demonstrates a viable fiber-based concept of a circular solution in cellulose that can solve a global challenge. Leveraging the benefits of our Dry Molded Fiber technology – instead of single-use PVC – these packs would be circular in paper-streams and still be functional, scalable, but most importantly affordable. Industry players that seek to be a force for sustainable change in the packaging industry are very welcome to join the collective in support of this transition to sustainability with rapid adoption and global impact.”

Jamie Stone, Dry Molded Fiber Design Lead and Sustainability Design Expert at PA Consulting, said: “It will take innovation and collaboration to tackle the climate crisis, and our partnership with PulPac epitomises this. Using our collective strengths, we have found a solution to tackle one of the huge plastic waste issues across industries reliant on tablet blister packs. We now need industry to join us and help accelerate the development of this ingenious solution and help remove tonnes of problem plastic waste from the planet.”

Organisations interested in pioneering the world’s first fiber-based blister pack and accelerating the industry transition from PVC should sign up here.

About PulPac
PulPac provides the packaging industry with a groundbreaking manufacturing technology for low-cost, high-performance fiber-based packaging and single-use products. By pioneering the technology of cellulose molding PulPac enables their customers to replace single-use plastics with a sustainable and cost competitive alternative globally. For additional information about PulPac, please visit www.pulpac.com or follow us on social media.

About PA
We believe in the power of ingenuity to build a positive human future. As strategies, technologies and innovation collide, we create opportunity from complexity. Our diverse teams of experts combine innovative thinking and breakthrough use of technologies to progress further, faster. Our clients adapt and transform, and together we achieve enduring results. An innovation and transformation consultancy, we are over 4000 specialists in consumer and manufacturing, defence and security, energy and utilities, financial services, government and public services, health and life sciences, and transport. Our people are strategists, innovators, designers, consultants, digital experts, scientists, engineers and technologists. We operate globally from offices across the UK, US, Netherlands and Nordics. Discover more at paconsulting.com and connect with PA on LinkedIn and Twitter

Dry Molded Fiber
Dry Molded Fiber, invented and patented by PulPac, is a manufacturing technology designed for the circular economy – using renewable pulp and cellulose resources to produce low cost, high performance, fiber-based packaging, and single-use products. Dry Molded Fiber gives up to 80% lower CO2 footprint at similar cost as plastic. It is up to ten times as efficient as conventional fiber molding invented over 100 years ago. The dry process also saves massive amounts of valuable water resources. In addition, energy savings are significant - as the molded products need no drying.

Published in Bio packaging
Tagged under

PulPac announces the closing of a €31 million private placement led by Aliaxis and followed by Stora Enso, Amcor Ventures and Teseo Capital. Combining key global partnerships and investments enables PulPac to accelerate the roll-out out of its patented Dry Molded Fiber technology globally. Investing in global commercialization, with additional production capacity, R&D and supply-chain availability. All supporting the target of establishing Dry Molded Fiber as the next global standard for sustainable packaging, replacing single-use plastics with circular fiber solutions.

Besides offering high-speed manufacturing, which makes it a competitive alternative to plastics, Dry Molded Fiber preserves enormous amounts of water and energy compared to traditional wet fiber molding.

Fredrik Östbye, Head of Aliaxis Next and Linus Larsson Green, CEO of PulPac, standing in front of the PulPac Modula at the PulPac Tech Center in Gothenburg, Sweden. Fredrik Östbye, Head of Aliaxis Next and Linus Larsson Green, CEO of PulPac, standing in front of the PulPac Modula at the PulPac Tech Center in Gothenburg, Sweden.

Linus Larsson Green, co-founder and CEO of PulPac, commented:
“PulPac today is seen as leading the technological race for sustainable packaging and replacing single-use plastics. With backing and support of such world-class partners, we have laid a strong foundation across the value chain. I am really excited to execute our plans and roll-out our technology globally”

In this private placement, leading strategic partners (Aliaxis, Stora Enso, Amcor Ventures and Teseo Capital) join the existing shareholders of PulPac and its network to form a cross-industrial alliance. PulPac’s commercialization is catalyzed across the scaling value-chain with the aliiance, validating the global interest for the technology and its positive impact as a coming world standard in sustainable packaging. Each partner contributes complementary market-leading know-how that strongly contributes to the acceleration of Dry Molded Fiber.

Roderick Sundell, CFO at PulPac, also commented:
“Today marks a critical step forward on our mission of replacing single-use plastics at scale. We are extremely proud to welcome these leading partners into our cross-Industrial alliance. Together, we will drive the transition forward at great speed to provide scalable solutions that are both cost competitive and sustainable.”

2022 11 08 114042Dry Molded Fibre

Existing investors WPP, PP Intressenter AB, Marcus Palm also participate in the equity raise together with the founders through DryFiber Holding AB. Jointly, the private placement will enable PulPac to make further investments in three key areas:

  • Increased global presence and representation of PulPac and Dry Molded Fiber to cater to enormous demand, building out application and demonstration centers in key markets close to industrial partners.
  • Increasing product standardization and roll-out of applications ready to use, including commercial and third-party validation.
  • Supply chain acceleration in key partnerships on production platforms and tooling, ensuring availability of material, chemistries, machines and tooling throughout the regional supply chains.

Collectively, these initiatives will facilitate PulPac’s target of replacing 1 million tons of single-use plastics by 2025, saving up to 5 million tons of CO2 emissions and up to 1 billion liters of water – compared to if the products had been made with conventional wet molded fiber.

Pareto Securities AS acted as financial advisors and Vinge acted as legal advisors to PulPac for the equity raise.

About Aliaxis
At Aliaxis, we design sustainable, easy to install, and innovative solutions to address the world’s water challenges and accelerate the transition to clean energy. Thanks to our 14,000+ employees, our pipes and fitting systems meet our customers’ most demanding needs for the building, infrastructure, industrial and agriculture sectors. Operating in over 40 countries, the Company is active through leading local brands and generated €3.7 billion revenue in 2021. More information available on www.aliaxis.com

About Stora Enso
Part of the global bioeconomy, Stora Enso is a leading provider of renewable products in packaging, biomaterials, wooden construction and paper, and one of the largest private forest owners in the world. We believe that everything that is made from fossil-based materials today can be made from a tree tomorrow. Stora Enso has approximately 22,000 employees and our sales in 2021 were EUR 10.2 billion. Stora Enso shares are listed on Nasdaq Helsinki Oy (STEAV, STERV) and Nasdaq Stockholm AB (STE A, STE R). In addition, the shares are traded in the USA as ADRs (SEOAY). More information available on www.storaenso.com

About Amcor
Amcor is a global leader in developing and producing responsible packaging solutions for food, beverage, pharmaceutical, medical, home and personal-care, and other products.  Amcor works with leading companies around the world to protect their products and the people who rely on them, differentiate brands, and improve supply chains through a range of flexible and rigid packaging, specialty cartons, closures, and services. The company is focused on making packaging that is increasingly lighter weight, recyclable and reusable, and made using an increasing amount of recycled content. In fiscal year 2022, 44,000 Amcor people generated $15 billion in annual sales from operations that span 220 locations in 43 countries.  NYSE: AMCR; ASX: AMC. More information available on www.amcor.com

About Teseo Capital
A Family Office in Luxembourg, Teseo Capital, which deals in alternative assets and agribusiness.

About WPP
WPP is the creative transformation company. We use the power of creativity to build better futures for our people, planet, clients and communities. For more information, visit www.wpp.com

About PP Intressenter AB
PPI is a consortium of prominent local investors. PPI’s indirect main owners include Johan Möller, one of the founders of the nische bank Collector, Lennart Grebelius, founder and owner of Sätila Holding AB, Mats Franzén and Pål Junhamn founders of Zetup AB, as well as Björn Engström, co-founder Forsman & Bodenfors.

About DryFiber Holding AB
DryFiber Holding is the holding company for Founders Linus Larsson Green and Ove Larsson as well as early team members.

About Marcus Palm
The Director of Legal Affairs at Välinge Innovation AB (leading global licensing company in click-lock-flooring). Palm is a minority shareholder in PulPac as well as part of PulPac’s board. Palm is a leading Nordic expert on Licensing business models and infringement control, he was elected the Swedish General Counsel of the Year 2017.

About PulPac
PulPac provides the packaging industry with a groundbreaking manufacturing technology for low-cost, high-performance fiber-based packaging and single-use products. By pioneering the technology of cellulose molding PulPac enables their customers to replace single-use plastics with a sustainable and cost competitive alternative globally. For additional information about PulPac, please visit www.pulpac.com or follow us on social media.

Published in Bio packaging
Tagged under

With one new patent application filed last week, and one more patent granted in Japan, PulPac continues to expand the Dry Molded Fiber patent portfolio. The new grant and application both cover Dry Molded Fiber bottles, an exciting application that has already been produced on a lab scale.

Dry Molded Fiber is invented, patented, and licensed to packaging manufacturers by PulPac. The game-changing technology is up to ten times faster than traditional fiber forming methods and offers highly competitive unit economics. In addition, it saves significant amounts of valuable water and energy, resulting in up to 80% lower CO2 footprint compared to alternatives.

The granted patent in Japan covers both bottle-forming and more traditional single use objects traditionally made by plastics and wet forming. It is a divisional application from an earlier application granted in Japan. In short, the granted claims describe a cellulose blank containing less than 45 weight percent water being arranged and formed in a forming mould, using heat and isostatic pressure. Just as in other important jurisdictions, further divisional applications will be filed. The new patent application filed also covers manufacturing of bottles, but in a continuous manufacturing line.

CIPO, Peter Ekwall, continously harvests new innovations together with PulPac's engineers to push the Dry Molded Fiber technology forward and speed up the transition to sustainable fiber-based alternatives and away from single-use plastics. CIPO, Peter Ekwall, continously harvests new innovations together with PulPac's engineers to push the Dry Molded Fiber technology forward and speed up the transition to sustainable fiber-based alternatives and away from single-use plastics.

“The world consumes massive amounts of plastic bottles, and they are a big contributor to plastic pollution. Only around 30-40% of all plastic bottles across the EU and US, are collected for recycling today. For paper and cardboard packaging, the average is about 80%. Even if our present focus is replacing the single-use products that are industrially ready, bottles are an interesting application for Dry Molded Fiber. We made the first bottles in our lab already in 2018 and some of our early patents are related to bottles,” says Peter Ekwall, CIPO

PulPac now holds 32 patent families with more than 150 granted national patents and plus 60 pending patent applications. New patent applications are filed continuously. In addition, PulPac has a substantive body of know-how and attached trade secrets that are shared within the Dry Molded Fiber network. Based on the core IP, PulPac has developed a complete technology platform covering multiple areas of fiber application manufacturing. All driven by the need of technical solutions for a greener, cleaner world.

About PulPac
PulPac provides the packaging industry with a groundbreaking manufacturing technology for low-cost, high-performance fiber-based packaging and single-use products. By pioneering the technology of cellulose molding PulPac enables their customers to replace single-use plastics with a sustainable and cost competitive alternative globally. For additional information about PulPac, please visit www.pulpac.com or follow us on social media.

Dry Molded Fiber
Dry Molded Fiber, invented and patented by PulPac, is a manufacturing technology designed for the circular economy – using renewable pulp and cellulose resources to produce low cost, high performance, fiber-based packaging, and single-use products. Dry Molded Fiber gives up to 80% lower CO2 footprint at similar cost as plastic. It is up to ten times as efficient as conventional fiber molding invented over 100 years ago. The dry process also saves massive amounts of valuable water resources. In addition, energy savings are significant - as the molded products need no drying.

Published in Bio packaging
Tagged under

PullPac has received yet another intention to grant from the EPO (European Patent Office), further refining its pioneering cellulose forming technology for competitive fiber-based packaging and single-use products

The new intention to grant comprises a method for producing discrete three-dimensional cellulose products from an air-formed cellulose blank structure in a rotary forming mould system.

Peter Ekwall, Chief Intellectual Property Officer at PulPac explains “We continue to use the already established air-formed cellulose blank structure, but now it is fed to the rotary forming mould and we apply a forming temperature in the range of 100°C to 300°C and a forming pressure of at least 1 MPa, preferably 4-20 MPa”

Dry Molded Fiber sample lids - showing examples of applications that can be made with the pioneering fiber forming technology developed by PulPac.Dry Molded Fiber sample lids - showing examples of applications that can be made with the pioneering fiber forming technology developed by PulPac.

PulPac continuously develops its already established Dry Molded Fiber technology, and the rotary forming system will pose a viable alternative for certain products going forward.  

“We continue to add value to Dry Molded Fiber and keep our licensees at the forefront of fiber forming by constantly pushing technology development forward. In addition to the 30 patent families with 119 granted national patents and plus 50 pending patent applications, I expect an average of two new patent applications a month going forward”, Ekwall continues.   

Dry Molded Fiber is a fiber forming technology that can replace single-use plastic with sustainable fiber-based alternatives at low cost.

About PulPac
PulPac provides the packaging industry with a groundbreaking manufacturing technology for low-cost, high-performance fiber-based packaging and single-use products. By pioneering the technology of cellulose molding PulPac enables their customers to replace single-use plastics with a sustainable and cost competitive alternative globally. 

For additional information about PulPac, please visit www.pulpac.com or follow us on social media.

About Dry Molded Fiber
Dry Molded Fiber, invented and patented by PulPac, is a manufacturing technology designed for the circular economy – using renewable pulp and cellulose resources to produce low cost, high performance, fiber-based packaging, and single-use products. Dry Molded Fiber gives up to 80-90% lower CO2 footprint at similar cost as plastic. It is up to ten times as efficient as conventional fiber molding invented over 100 years ago. The dry process also saves massive amounts of valuable water resources. In addition, energy savings are significant - as the molded products need no drying.

Published in Bio packaging
Tagged under

With two new patent applications filed last week, PulPac continues to expand the Dry Molded Fiber patent portfolio. The new patent applications are directed to ejection elements in connection to the forming mold. The main purpose of the ejection elements is to release the product from mold parts for an easy removal of the products. The ejection elements can also be used for imprinting a pattern in the product, to be read or scanned for information purposes.

Dry Molded Fiber is invented, patented and licensed to packaging manufacturers by PulPac. The game-changing technology is up to ten times faster than traditional fiber forming methods and offers highly competitive unit economics. In addition, being a dry process, it saves significant amounts of valuable water and energy, resulting in up to 80% lower CO2 emissions compared to alternatives.

Dry Molded Fiber - the fiber forming technology that can transform the industry and establish a new global standard for sustainable fiber-based packaging and single-use items.Dry Molded Fiber - the fiber forming technology that can transform the industry and establish a new global standard for sustainable fiber-based packaging and single-use items.

To date, PulPac holds 28 patent families with 85 granted national patents and plus 50 pending patent applications. New patent applications are filed continuously. In addition, PulPac has a substantive body of know-how and trade secrets that are shared only within the Dry Molded Fiber network. Based on the core IP, PulPac has developed a complete technology platform covering multiple areas of fiber application manufacturing. All driven by the need of disruptive technical solutions that enable a sustainable packaging industry.

Peter Ekwall, CIPO, comments, “Innovations are detected and harvested every week, which gives us the possibility to rapidly expand our patent portfolio with good quality. We also see an increased interest from our partners to contribute to the patent and technology pool. All things considered; this is beneficial for everyone that wants to join us in our mission to replace single-use plastic as soon as possible.” 

About PulPac
PulPac provides the packaging industry with a groundbreaking manufacturing technology for low-cost, high-performance fiber-based packaging and single-use products. By pioneering the technology of cellulose molding PulPac enables their customers to replace single-use plastics with a sustainable and cost competitive alternative globally. 

For additional information about PulPac, please visit www.pulpac.com

Published in Bio packaging
Tagged under

The German Clean Tech Startup BIO-LUTIONS and PulPac, the Dry Molded Fiber pioneer, are natural allies in their objective to replace single-use plastics globally. Together with machine suppliers they have developed a Dry Molded Fiber production line, set to start production in the new BIO-LUTIONS factory in Schwedt/Oder, Germany by the summer of 2022. 

BIO-LUTIONS mechanically converts agricultural residues into unique, self-binding, durable fibcro® natural fibers. This patented method eliminates the need for binding agents or chemical cellulose isolation, as the whole fiber is used. From these fibers together with the dry moulding technology, BIO-LUTIONS will produce a variety of sustainable single-use disposable products such as service food items (cutlery and tableware) as well as protein, fruit and vegetable packaging. By introducing the new dry moulding technology provided by PulPac, production can now benefit from the unique cost and quality advantages compared to existing cellulose forming solutions.

The cooperation with PulPac opens the door to an additional production technology for fibre moulding, allowing for technology diversification as well as optimisation of dry moulding processes. The Dry Molded Fiber technology saves significant amounts of valuable water resources and energy, resulting in up to 80% lower CO2 footprint compared to alternatives. The process is extremely fast and more efficient than conventional fiber forming methods. While Dry Molded Fiber technology will not be used for all BIO-LUTIONS’ products, it does offer significant production advantages for a large variety of single use products. 

“Each company brings something unique and valuable to the table. Being able to create partnerships that prioritize creating real solutions to the plastic age, rather than trying to build walls is what will make true change possible. That is why we are very excited to include dry moulding from PulPac as a second core production technique” Eduardo Gordillo, CEO BIO-LUTIONS.

The new factory in Germany will be up and running this summer and brings together two unique innovations, BIO-LUTIONS’s fibcro® natural fibers and PulPac’s Dry Molded Fiber technology – delivering truly sustainable and competitive fiber-based packaging to the world. The new factory in Germany will be up and running this summer and brings together two unique innovations, BIO-LUTIONS’s fibcro® natural fibers and PulPac’s Dry Molded Fiber technology – delivering truly sustainable and competitive fiber-based packaging to the world.

“BIO-LUTIONS is an innovative and fast-moving partner. We share a doer attitude and a clear-cut commitment to replace single-use plastics at scale. Having products on the market already this year will take the concept of sustainable packaging a big leap forward. We look forward to a long-term partnership where we can share know-how and expertise to leverage the full potential of dry moulding within BIO-LUTIONS’ operations and customer network.” says Linus Larsson, CEO, PulPac AB.

About PulPac
PulPac provides the packaging industry with a groundbreaking manufacturing technology for low-cost, high-performance fiber-based packaging and single-use products. By pioneering the technology of cellulose molding PulPac enables their customers to replace single-use plastics with a sustainable and cost competitive alternative globally. 

For additional information about PulPac, please visit www.pulpac.com or follow us on social media.

About BIO-LUTIONS
BIO-LUTIONS is a Hamburg-based green tech start-up that has developed its own innovative natural fibre technology, used to produce sustainable packaging and disposable tableware. The production process gives a second life to currently unused agricultural residuals as raw material to replace con-ventional plastic and paper products. BIO-LUTIONS was founded in 2017 and is currently expanding in Asia and Europe. With the purely mechanical process BIO-LUTIONS creates stable structures and products without additional binding agents. The application of this innovative fibre technology was 

developed in Germany, at their technical centre in Schwedt, Brandenburg. The first factory was opened in Bangalore, India and now follows the new production facility in Schwedt, Germany. As part of the Innovation Campus Schwedt, BIO-LUTIONS is a part of the new hub for innovative technology in Brandenburg.

For more information, please visit: www.bio-lutions.com

About Dry Molded Fiber
Dry Molded Fiber, invented and patented by PulPac, is a manufacturing technology designed for the circular economy. It leverages globally available, affordable, and renewable cellulose fibers to produce high performance fiber-based packaging and single-use products with highly competitive unit economics. Dry Molded Fiber also saves significant amounts of valuable water resources and energy, resulting in up to 80% lower CO2 footprint compared to alternatives. The process is up to ten times as efficient as conventional fiber molding invented over 100 years ago.

Published in Bio packaging
Tagged under
Page 1 of 2

By clicking “Accept All Cookies”, you agree to the storing of cookies on your device to enhance site navigation, analyze site usage. Site Terms and conditions